China-Injection-Plastic-Molding-for-PSU-Spool

Customised Moulding

The requirements of the customer:
1.) To provide drawings, three-dimensional data and technical requirements
Accordingly, we will study and evaluate technical requirements, then provide a solution for customer confirmation.

2.) Customers need to provide the estimated lifetime of the product (mold warranty life) and product material
Then, we will advice die steel material, the current general program as shown below table.
 
  Enhenced material Non-Enhanced≤US$50,000 Non-Enhanced≥US$50,000
PA6 (66) GF/PBT GF/PPO GF PC/ABS/PP/TPV/Etc. PC/ABS/PP/TPV/Etc.
PC GF/Etc.    
Preferred
H13, quenching, 
hardness 48-52HRC
718H 
H13, quenching,
hardness 48-52HRC
Better choice 
136, quenching,S 
hardness 50-54HRC
718H 
S136, quenching,
hardness 50-54HRC
REMARK
Corrosive plastic materials, there is another optional steel.
For example: NAK80 420SE, higher mold life requirements of other high-quality die steel (containing glass fiber GF or carbon fiber CF plastic material, it is strongly recommended to use quenching die steel)

Our technical advantages
CAD (computer aided design) / CAE (computer aided engineering) / CAM (computer aided manufacturing) / CAPP (computer Auxiliary process route design) have a strong experience;
a.) Follow the mold standards are the United States DME, Germany HASCO, Japan MISUMI and PUNCH, etc.
b.) Mold steel, can choose domestic die steel or Sweden ASSAB (one hundred wins), Japan HITACH (Hitachi special steel), DAIDO (Datong special steel) Germany Gröditz (Ge Leiz) Austria BÖHLER (Bailu) and other world famous die steel.
c.) Excellent mold flow analysis technology (CAE / CAPP) for customers to shorten a lot of development cycle and reliable plastic parts.
d.) Automotive, water pump industry involved in the deeper, for a strong technical difficulty of the pump components, have a wealth of technical experience to deal with.

The full-automatic and high-efficiency mask production line is composed of feeding system, folding forming system, Ear belt welding machine and unloading system. It is suitable for multi-layer PP non-woven fabric, activated carbon and filter materials. Through ultrasonic welding and automatic edge sealing, the multi-layer material composite forming of plane mask is completed, realizing the full automation of mask production from materials to finished products. The number of masks can reach 6000-8000 per hour. The full-automatic production line is driven by PLC control system, servo motor and stepping motor. The production line has high precision and good stability. The full-automatic feeding system is convenient for adjustment and maintenance. The multi-point photoelectric detection feeding system can ensure stable production operation and automatic alarm. The folding forming system can effectively reduce product deformation. The production line can be used with the automatic packaging line of respirator to realize the unmanned operation from material to finished product to packaging.

face mask machine

face mask machine

Xinxiang Sunrise CNC Bearing Equipment Co., Ltd. , https://www.cncsunrise.com